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Why are filters Important?

hydraulic-filtration-and-contamination-control

  • The main reason for the failure of fluid  power systems is because there is too much contamination.
  • These fluid systems are contaminated due to enumerable reasons and hence it is necessary to use a filter.
  • The hydraulic filters are quite successful in keeping the hydraulic fluid contaminant free.
  • In order to appreciate the true potential of the filters it is important to understand the fundamentals of contamination.

Sources of Contamination:

  •  main source of the contaminants is from the very components of the system. For example the cylinders, fluids, hoses, hydraulic motors, lines & pipes, fabrication, pumps, reservoirs, valves, etc. are some of the components that create contamination.
  • In addition to that there are several other factors that also contribute to the contamination like the assembly of a system, operation of a system and fluid breakdown.
  • There are also a few external factors that add to the contamination like reservoir breathing, cylinder rod seals, bearing seals.
  • And that is not all! The very maintenance of the systems creates a more contaminated fluid mainly while assembly – disassembly and oil makeup.

The contaminants in action:

  • The size of the contaminants is about 5 micrometer. To get a better understanding of how small is 5 micro meter; 1 micro meter is about 40 millionth of one inch.
  • 2.5 micro meter = 0.0001 inch.
  • Thickness of a sheet of paper is 75 micro meter.
  • The smallest dot visible to the human eye is about 40 micro meters. It is the thickness of human hair approx.

on 20 May, 2014